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REV 2.4 - Tue Aug 17 09:24:24 2010

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Semroc Astronautics Corporation
cc: SpacePlane
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SPECS: 10" x 9" - .5 oz
ROCKSIM FILE: MISSING - please submit here
SpaceCAD FILE: MISSING - please submit here
REC'D MOTORS: 1/2A6-2, B4-2, B6-2

Rating
(by Bob Harrington - 07/14/06)

Brief:
I had been flying my 1967 vintage Astron Spaceplane when a unusually powerful ejection charge broke both elevon stops and blew away 1/3 of the right elevon. I decided to retire it and build a replacement. The cc:Spaceplane is one of the "carbon copy" kits put out by Semroc. Semroc supplies all the parts including laser cut fins and decals, which were not included in the original kit. It is close enough to the original Astron Spaceplane that the original Estes instructions can be used. The instructions are available for download off the internet, but I still had my set from 1967 so that's what I used.

(Scratch) Orion

Construction:
Parts in the kit:

  • Body tube
  • Solid balsa engine block/bulkhead
  • Balsa nose cone
  • 2 sheets of laser cut parts
  • Launch lug
  • Hinge material
  • Elastic thread
  • 2 Nylon adjusting screws
  • Nose cone weight
  • Decal sheet

(Scratch) Orion

The instructions are vintage and appear to be hand printed. The construction sequence is logically arranged and the laser cutting made construction a breeze compared to the original where all the parts had to be copied from a pattern and cut out. All the parts fit beautifully and the hinge material felt like plastic rather than the paper hinges of the original and stuck very well. Even the hole in the elevons for the elastic thread was laser drilled. The only marking and cutting was for the elevon cutout at the rear of the body tube. I used Elmer's white glue throughout for the construction

Finishing:
Since the cc:Spaceplane is a boost glider, I tried to keep finishing to a minimum to save weight. All the balsa surfaces were given a single coat of Minwax Polycrylic and sanded smooth then a single light coat of Krylon white primer followed by a single light coat of Krylon gloss white except for the nose cone which was painted gloss black. The decals were applied next, were easy to apply, and they stuck fairly well. I balanced it according to the plan which is between 3 7/8" to 3 15/16" from the front edge of the body tube with a motor installed. Instead of cutting parts of the nose cone weight and gluing to the nose cone, I just used a medium sized screw eye which was just about right.

Construction Rating: 5 out of 5

Flight and Recovery:
Before flying it for the first time, I took it out in the back yard for test glides. The nylon screws make it easy to adjust the elevons for glide and after about a dozen tosses, I had a fairly flat glide with just a bit of right turn into it. For some reason, it didn't want to turn left easily, so I adjusted the glide for a right turn.

The recommended motor for first flight is 1/2A6-2. I chose to try it with an A8-3. At launch, it went up about 50ft, made 2 complete loops, and then the motor ejected. It had a beautiful, if somewhat short glide. The spin tabs didn't seem to have any effect at all. I took it home and added about 1/3 of the weight that was included and cranked in a little more up elevon for the glide adjustment.

Because of the weather, I didn't get a chance to attempt a second flight for 2 1/2 months, but the day of the second launch was clear with very little wind. I loaded an A8-3 and this time the boost was much better. It didn't exactly spin but had large barrel rolls (much like my original Astron Spaceplane) until ejection and had a decent but not great glide. A little more up elevon and a little less right turn and this will be a good sport flyer.

Flight Rating: 4 ½ out of 5

Summary:
This rocket kit was of the highest quality with excellent laser cut parts. While not a beginner's kit, it was easy to assemble if you take your time and follow the instruction steps. As is the case with many boost gliders, there is trade off between boost performance and glide performance.

I don't expect to get a better boost without adding more nose weight but that would affect glide performance. I will live with the large rolls as this was intended for sport flying.

Overall Rating: 4 ½ out of 5


Rating
(Contributed - by Geof Givens [Who's Who Page] - 04/29/07) Semroc cc:SpacePlane

Brief:
The Semroc cc:SpacePlane glider is an example of an ingenious marketing plan and business strategy. The rocket design is an out-of-production model from another company. Semroc puts the parts together in a kit including nice laser-cut fins and some other upgrades from the original. Yet Semroc doesn't include assembly instructions...you have to download those from an archiving website. Semroc tells you to look here. I am a big fan of Semroc. In my opinion, Semroc offers some of the best value in the hobby--great kits with quality parts at very reasonable prices with easy assembly. Plus, Semroc's customer service ranges between exemplary and amazing. This small company knows how to run a business better than most big companies in any arena. Considering my love of boost gliders, I was ready to like this kit. However, I would recommend that you try some of Semroc's other kits since the cc:SpacePlane didn't work very well for me.

Construction:
Assembly is mostly straightforward. The instructions are quite precise and the assembly order is carefully orchestrated. One difficulty I had was that the old instructions did not include a photograph of the finished rocket, especially the tail area. Instead, there were 2-D drawings of the top and rear view. Having never seen a finished SpacePlane before, I was not entirely clear about how the motor/elevon system was supposed to look or function. Heck, I didn't even realize right away that the motor is supposed to eject! Anyway, this led me to a couple small points of confusion. First, the elevon lock tab assembly is easily completed using the drawing, but its function isn't quite clear. Because of this, I carelessly put the lock tabs on backwards at first but caught my mistake while the glue was still wet during a final check of the figure. I also had a bit of confusion about the placement of the elevon stops.

Regarding assembly order, the glide control tabs are supposed to be attached after the wings. However, this is a little tricky if you have big fingers or you want to make clean fillets. It seems that nothing would go wrong if you glued these tabs first. Also, I did not install the elastic elevon spring until after painting was completed (as the instructions ask you to do it much earlier). My approach avoided fouling the elastic with paint.

The instructions give very precise instructions on balancing the glider. I managed to mess these up in two ways! You are supposed to measure from the top of the body tube, not the top of the nose cone. Also, the balancing should occur with the motor installed, not empty. I did both of these wrong, yet the two mistakes nearly canceled each other out. After painting and photos were all done, I realized my error and drilled a small hole in the nose cone to add a bit of extra weight to correct matters. With a little putty and paint touch up, it was good as new. I trimmed the glide before noticing my balance error and did not re-check the glide after the correction. We'll see if that was a mistake.

(While prepping for the first flight, I noticed that the rear 0.5in of the seam between the elevon stops had split from the pressure of the motor installed the previous night. The elevon lock tabs are big enough to create quite a lot of pressure when the motor is installed. I don't think such pressure is necessary and would suggest that you consider reducing the height of the lock tabs a bit. I filled the crack with a little epoxy.)

Finishing:
This is certainly no performance glider, so I went for a smooth look with lots of filling, sanding, priming, and light paint coats despite the added weight. All fin edges were beveled. The decals were great but limit you to a white bird if you want good contrast.

Construction Rating: 3 ½ out of 5

Flight:
The first opportunity to fly the cc:SpacePlane was canceled due to 20+mph winds. So the rocket sat in my basement for another five weeks. I had to repair a wing tip fin broken by shifting gear in the car during the previous trip to the launch site. Both these events had unfortunate consequences during the first launch in nearly calm conditions with a B4-4.

The cc:SpacePlane shot straight up far higher than I had ever expected: perhaps 800 feet. (Semroc's website predicts 400ft with a B4-2, but this can't be right.) Ejection was good, close to apogee. The glider then nosed downward and began a twisting death plunge and lawn darted in the prairie dust. Remarkably, the glider was completely undamaged despite the core sample. Upon inspection, I found that the elevons had failed to be pulled into glide position by the elastic. The problem was that one elevon had been stuck in boost position by an errant drop of glue during repair. The other elevon had been set in boost position for 5 weeks with the motor installed and was a bit stiff.

I fixed these problems and tried again. This time, the B4-4 lifted the cc:SpacePlane up in a tight corkscrew, not as high. Ejection was again fine. The flight was slightly better: a semi-ballistic corkscrew. Despite the impact, the glider was again undamaged.

Flight Rating: 2 out of 5

Overall Rating: 2 ½ out of 5

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[Enter Flight Log]
Date Name Motor Ejection/
Altitude
Wind Notes
10-04-2005 Mark Alterio Est SU A8-3 Just Past (1-2sec) 5-10 mph winds - First flight, nice boost with a slow roll straight up to about 200 ft. Great glide in shallow left turn. Up for about 40 sec. Landed about 200 ft from pad.
04-28-2007 Geof Givens Est SU B4-4 Apogee - NC Up 0-5 mph winds - Shocked by height of boost. No glide whatsoever: lawn dart despite perfect motor ejection. Problem: ailerons stuck and elastic failed to pull them up. So lightweight that no damage done.
04-28-2007 Geof Givens Est SU B4-4 Apogee - NC Up 0-5 mph winds - Corkscrew boost; still very high. Flaps deployed better, but spiral dive still closer to lawn dart than to glide. I thought the trim was fine, but something is very wrong here. Will keep adjusting, I guess.
04-22-2006 Bob Harrington Est SU A8-3 None - Glider 5-10 mph winds Event: CMASS Section launch
- Looped twice on boost and then had a good glide, although low. Will try with more nose weight.
07-08-2006 Bob Harrington Est SU A8-3 None - Glider 0-5 mph winds Event: CMASS Section Launch
- Much better flight after adding nose weight. A couple of barrel rolls during boost and a good glide.
10-08-2006 Bob Harrington Est SU A8-3 None - Glider 0-5 mph winds Event: NEMROC 2006
- Nice boost. Needs more up elevon
10-08-2006 Bob Harrington Est SU A8-3 None - Tumble 0-5 mph winds Event: NEMROC 2006
- Ejection charge blew out motor block and nose cone. Tumbled down
11-04-2006 Bob Harrington Est SU A5-2 None - Glider 5-10 mph winds Event: CMASS section launch
- Nice flat glide
08-18-2007 Bob Harrington Est SU A5-2 None - Glider 10+ mph winds Event: CMASS section launch
- Nice flight despite the wind. Landed within 30 ft of the tree line.
09-16-2007 Bob Harrington Est SU A5-2 None - Glider 0-5 mph winds Event: CMASS section launch
- Nice glide. still needs slightly more up elevon
06-28-2008 Bob Harrington Est SU A8-3 None - Glider 0-5 mph winds Event: CMASS section launch
- Nice boost although not as straight as usual. Glide was steeper than normal.
05-09-2009 Jason Orosco Est SU 1/2A6-2 None - Glider 0-5 mph winds - Nice flight.
05-17-2009 Jason Orosco Est SU B4-2 None - Glider Calm - Nice flight, Doing a demonstration for some kids.
05-17-2009 Jason Orosco Est SU B4-2 None - Glider Calm - Nice flight.
05-17-2009 Jason Orosco Est SU B4-2 None - Glider Calm - Good flight, This one came off the rod and buzzed around in circles.
09-06-2009 Chan Stevens Est SU A8-3 Apogee - Perfect 0-5 mph winds - Very nice glide!
   

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