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REV 2.4 - Wed Sep 23 00:02:10 2009

Scratch
SA-14 Archer
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SPECS: 53.250" x 3.0" - 56 oz
ROCKSIM FILE: MISSING - please submit here
SpaceCAD FILE: MISSING - please submit here
REC'D MOTORS: MISSING - please submit here

(Contributed - by Johnnie S. Paul [Who's Who Page], Jr. - 11/01/00)

Brief:
NCR's SA-14 Archer was my favorite and my 1st 4" rocket. I needed a new rocket to build and I wanted to try a scratch design using some 3" mailing tube found at Office Depot. My obvious choice was to downscale my Archer. This particular design was designed to fly on 29mm H motors. A special note about the original NCR Archer; I modified the kit to accept 54mm motors, and extended the kit by 10" for payload capabilities. My scratch design is based on these mods.

Construction:
Here is a run down of my "Scratch" parts:

  1. (2) 3.0" mailing tubes from Office Depot
  2. (4) G-10 fins, and (4) G-10 Strakes downscaled from the original Archer.
  3. 28.5mm motor tube originally from the NCR archer kit. Will not accept single use motors, but will accept the Dr. Rockets 29/180-240 motor system.
  4. PML 3.0" nose cone is a perfect match for down scale.
  5. (1) Loc Precision 3.0" coupler and bulkhead w/ eyebolt.
  6. (3) 1/8" plywood centering rings 3.0" by 29mm.
  7. 20' of 1/2" tubular nylon.
  8. (1) 36" rip stop nylon parachute.
  9. (3) small quick links.

Building this rocket was a breeze; The (2) 3" mailing tubes were cut to (1) 28" length and (1) 12" payload length. The 28" length was slotted for Thru The Tube fin slots. (note: the mailing tubes come in 36" lengths). Then the tubes were fiberglassed with 2 layers of 2oz. glass. The motor tube was mounted with the 1st and second centering rings, the 3rd ring was left out until all fins were mounted and reinforced. The motor assembly was inserted into the 28" booster and epoxied in place. The fins were epoxied in and reinforced with inner and outer Fillets. The the 3rd centering ring was drilled for 2 blind nuts (motor retention) and epoxied in place.

The 3" coupler was next. (1) bulkhead was drilled for (4) 1/4" holes and epoxied into one end of the coupler. The other bulkhead was also drilled w/ (4) 1/4" holes, and mounted with the small eyebolt. This bulkhead was mounted in the other end of the coupler so that the (4) 1/4" holes were offset from the holes in the other bulkhead. Then the coupler assembly was mounted into the 28" booster tube. This allows for the "Zipperless" design for recovery.

The payload tube was the easiest to do, because the nosecone was inserted and was mounted down w/ 4 small screws.

The strakes were the toughest part of construction. Surface mounted and reinforced w/ 30min. epoxy fillets. The hard part was making sure that they remained in line, and perpendicular to the other strakes. There was a lot of "baby-sitting" each strake until the 30min epoxy set up.

Finishing was standard: Sand, sand, and sand, and just when you think you got it right, sand some more. The Archer was primed and painted to match the NCR version. One exception is I did not downscale the decals, using pinstripe tape I made the finished product resemble the NCR version.

Rocket PicFlight:
Prepping this bird is nice; just attach the shock cord as normal, except the parachute will assemble into the payload tube, so that at apogee your parachute will be pulled out from the rocket instead of ejected. Also with the Zipperless design there are no worries about those long delays. Remember the coupler was built w/ a home-brew baffle system so no wadding needed either. This Archer was built w/ the Aerotech H180 in mind, but will fly nicely on any H reload. Motor was retained w/ (2) screws and some brackets I found in my Flight box. This rocket flies as pretty as my 4" Archer, just on a smaller scale.

Summary:
No cons because this rocket is built to my standards and my way.

Other:
Incidently this rocket made it's debut at the NSL99 held in Ardmore, Alabama. Homer Hickam was signing autographs there, so my 3.0 SA-14 Archer has the Rocket Boy's signature on it...I was happy.

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[Enter Flight Log]
Date Name Motor Ejection/
Altitude
Wind Notes
06-06-2001 Todd Moore AT RMS H123-S Very Late 5-10 mph winds - First flight of my QT archer - went up naked. Straight boost and very late deployment. Tail slide at apogee and deployment right after nosing over. Nice flying rocket- guess I can paint it now ;)
06-16-2001 Todd Moore AT RMS H123-S Very Early 5-10 mph winds - Boosted away from wind and had a violent ejection right after burnout. No recovery system damage, and rocket returned nicely.
07-28-2001 Todd Moore AT RMS I161-6 Apogee - NC Up 5-10 mph winds - Weather Cocked off the pad hard, and went at about a 15 deg. angle, chewing up most of my altitude. Arc was so large that deployment happened while rocket was in Cruise Missle Mode.. Violent, but no damage.
08-11-2001 Todd Moore AT RMS I161-6 Just Before 0-5 mph winds - Unlike previous I-161 flight, this one went straight up! A dot in the sky before a slightly early ejection. 1/4 mile walk for recovery. Getting ready for that J-350
08-29-2001 Todd Moore AT RMS I211-Altim Apogee - NC Down
(1479 ft)
Calm - Nice flight, 1479 feet, main 60 inch chute at 400ft. First dual deployment flight for this rocket, J350 (max motor for this rocket) is next.
05-05-2002 Dan Patell Ces RLD I205-9 Apogee - Perfect 10+ mph winds - Perfect launch with ejection right on time. Broke a fin from being dragged on the ground. Easily repaired.
06-23-2002 Dan Patell AT RMS H123-6 Just Before 5-10 mph winds - Perfect flight, recovery very close by.
07-07-2002 Dan Patell Ces RLD I205-9 Apogee - Perfect 5-10 mph winds - Another perfect flight, slight landing damage to the tail of the rocket
07-20-2002 Dan Patell AT RMS H123-6 Very Early 0-5 mph winds - Short delay, but no damage. Back end of rocket scorched from motor exhaust directed up through the rail channel.
   

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