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Rocketeer's Corner: What a jerk!
The Falcon Rocketeers get ready to weigh their rocket before a flight (Click to enlarge).

We are now in "crunch time" - those last couple of weeks before the TARC deadline, ones in which the teams make every effort to get some practice in before setting up their qualification flights. Pegasus field hosted the Falcon Rocketeers and Hope Rising on Thursday, which tuned out to be a good day for both teams. Falcon had no catos and achieved a couple of decent flights, so they decided to make a qualification attempt. Unfortunately the rocket traveled a bit too high, yielding a not-so-good 51 as their first score. Disappointing, but at least they have a qual flight in the books - quite a few teams don't turn in a single qualification score. Hope Rising shook off the infamous Estes E cato curse that had been plaguing the team, rallying after an initial cato to produce two good practice flights with altitudes just over 800 feet. They were back at Pegasus on Saturday, when the Z-95 Headhunter demonstrated the "Right Stuff" by soaring to altitudes of 773 and 778 feet, just 2 and 3 feet off the mark! They were having a bit of a problem with thermals towards the end of the day, so they wisely decided to waive off a qualification attempt. This was smart, as their last flight was way long on duration.

Hope Rising prepping Headhunter for its first flight of the day (Click to enlarge).

Which brings us to today...

I stopped by the field on my way home from work to find the Hope Rising team setting up for their first practice flight. The rocket weather cocked a bit in the 8 mph wind, reaching a low peak altitude of 730 feet. Drifting about 100 yards to the northeast, the payload section decided to plop itself in the branches of a tree, about 20 feet or so off the ground. Fortunately, it was recovered without damage. The sustainer... well, that's a different story.

Headhunter on the pad (Click to enlarge). And in the air (Click to enlarge).

The sustainer drifted about as far as the payload section; however, it made for the east side of Pegasus, landing in the road, near the edge of the asphalt. The kids on recovery were almost to the road when it touched down, but had to wait to retrieve the rocket because of an oncoming car. The driver of this vehicle, on seeing the rocket hit the pavement, deliberately swerved his car and ran over the sustainer, crushing it. We were dumbfounded - NEVER, in all the years I have been involved with TARC, have I seen such a display of downright meanness. I have to give Hope Rising credit - they took it in stride, returning the remains of their rocket to the prep table and immediately setting to work to get another sustainer ready for flight. In an ironic twist, these teens served as role models to the parents on the field, who were pretty pissed off, if I may be so blunt. Hope Rising made one more flight, in which their rocket overshot altitude and duration, before packing it in for the day. As I left the field, I found myself admiring their quiet resolve - I really hope they make it to Nationals.

The sustainer after being run over by the car (Click to enlarge).

And I hope karma catches up to that jerk in the car.


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Blast FromThe Past: MPC Lunar Patrol Clone Part 1
Way back in 1974, during the fledgling days of my model rocket career, I placed an order with Model Products Corporation for some rocket kits and engines.
The order included the Flatcat, a Flare Patriot, a Theta-Cajun, and a Lunar Patrol.
The latter intrigued me because of the pair of delta-wing gliders that served double purpose as the model's fins.
I built the model and took it to one of the club meets to launch it.
When the launch button was pressed, I didn't get the expected soaring flight. 
Instead, the model blew up on the pad! 
A seriously defective MPC 'A' engine ripped the booster rocket completely apart, and the gliders fluttered to the ground.
Aftermath of the original Lunar Patrol maiden 'flight.'

Undaunted, I soon built a replacement booster out of some Estes parts I had hanging around, with a few deviations from the original design.

With the two original gliders, the new 'Lunar Patrol II' turned in many successful flights over the next several years.  The bird was a joy to fly, and quickly took its place as one of my fleet favorites.  It was quite a sight to see the model shoot straight up and separate into three parts that all descended gracefully.  The Lunar Patrol was a real crowd pleaser at club demo launches as well.

The Lunar Patrol II ready for launch sometime in 1975 at
a ROMAR club meet.

Sadly, when I exited the hobby in 1985, the Lunar Patrol was sold along with the bulk of my model rocket collection to another local rocket enthusiast.  To this day I wonder if that individual continued flying some of my models.  How many more flights were logged on the Lunar Patrol unbeknownst to me.  Anyway......

Now, as a full fledged, active BAR, one of the top priorities on the build list is another Lunar Patrol.

More to come on that.....







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Rocket N00b: NARCON 2017 Review
A Black Brant V sounding rocket, from Wallops Flight Facility, parked all weekend outside NARCON
I'm finally back from NARCON, and what a weekend it was! Three days of presentations on all aspects of rocketry, plus museum tours, dinner, and a speech by one of model rocketry's beloved company founders, all took place at the Crown Plaza Dulles Airport hotel in Herndon, Virginia, just outside Washington, D.C. The hotel was conveniently located a short shuttle ride from the airport, and not far from the National Air and Space Museum's Udvar-Hazy Center.

Plus, there was a real NASA sounding rocket - the Canadian-built Black Brant V, seen above - on display in the parking lot outside all weekend. This in fact caused a bit of a stir, when an F.B.I. agent driving by noticed the hulking rocket sitting in a hotel parking lot, got a little suspicious about this, and called the police. NAR officials quickly cleared this up, and the police apparently had a bit of a laugh about the whole thing.

This year's convention was hosted by NOVAAR - the Northern Virginia Association of Rocketry - and they put together a great event.

Orange and black are the official colors of NOVAAR.
The event director was Trip Barber, a longtime rocketeer who did some important early research in model rocket staging, and the founder of TARC - the Team America Rocketry Challenge contest for student teams.

I arrived at the hotel around 11:30 in the morning on Friday, and met CG, co-host and creator of The Rocketry Show podcast, for the first time. Despite the fact that we're on the same show, we'd never met in person before.

He gave me my official Rocketry Show shirt to wear at the weekend's events. It's pretty nice!


We went to the Udvar-Hazy Center to look around and record some video and audio for the podcast, including the teaser video I posted yesterday.

Friday night began with a town hall meeting where NAR president John Hochheimer discussed the state of the NAR and the board's pre-NARCON decisions about the organization. Membership continues to reach record highs, and the organization is in good financial shape.


This was followed by Research and Development presentations. This is a competition event for those wishing to present projects on technical development in the hobby, and presenters were vying for $1,000 in cash prizes.

International competitor Stoil Avramov showed techniques he uses for building incredibly light, perfectly airfoiled wings for competition rocket gliders. Building up wings from multiple materials - a foam core and various materials for skins and hinges, he has perfected wing building.

My camera had a hard time with some of the lighting this weekend, so some of these photos are a little blurry.



Stoil Avramov shows off one of his competition rocket gliders.
Matt Steele, of North Coast Rocketry, presented an analysis of S1 performance in the 2016 World Championships for Spacemodeling. The S1 competition is a two-stage altitude competition, where juniors fly 1/2A to 1/2A staged motors, while seniors fly A to A stages.

These are very lightweight rockets. Matt made a couple of interesting points. For best altitude, it is best to have the booster (first stage) as light as possible. If it were possible to have a massless booster, that would be best.

But a sustainer (upper stage) performs best between about 9 and 11 grams. That is the optimal mass.


Another interesting result of the analysis has to do with the timing of the staging. Multistage model rockets typically use direct staging, in which the lower, booster stage rocket motor ignites the upper stage motor, when the propellant burns its way through the top of the motor. There is no delay grain or ejection charge - just a propellant grain which is exposed at the top of the motor.

Image from yoctopuce.com

As such, there is only about 0.001 second between burnout of the lower motor and ignition of the upper motor (this 0.001-second delay was actually described by Trip Barber during his college days - the work I mentioned above - and is thus known as the "Barber delay"). In other words, staging is nearly instantaneous.

By doing this, the upper stage model is "launched" in midair, but already traveling upward very fast. Therefore, the velocity of the boosted rocket is added to the sustainer or main stage, giving the model a much higher performance than if it were launched standing still.

High power rockets and those that use composite propellants, however, often have a delay between the lower stage burnout and upper stage ignition. The booster will burn out, the stages will separate due to the drag on the lower stage, and the upper stage is then ignited by an electronic system carried on the rocket itself.

What Steele said is that, according to his analysis, there would actually be an altitude advantage on an FAI competition model if there were such a delay between booster burnout and sustainer ignition. This surprising is in contrast to what most people assume, because of the way staging is described in The Handbook of Model Rocketry. The reason is that most people forget that when describing the altitude gains in direct staging, G. Harry Stine was assuming that there was no aerodynamic drag. By increasing velocity of the rocket, you increase drag dramatically. Therefore, there is an advantage gained by allowing the rocket to coast a bit between booster burnout and sustainer ignition - provided the rocket doesn't begin to arc into the wind, of course!

In reality, delayed staging like that is impractical in a contest rocket, because there is a weight penalty. The electronics needed to ignite the upper stage would add mass to the rocket.




Tim Van Milligan of Apogee Components presented a computer analysis of drag on launch lugs, launch rail buttons, and launch rail guides. I was really interested in this one. I have seen in online forums that a lot of people assume that rail buttons create less drag than launch lugs. A lot is made of the drag of launch lugs, including in The Handbook of Model Rocketry. But to my knowledge, the drag of lugs and rail buttons had never been put to the test, and it seemed that everyone was assuming that buttons are of lower drag.

I won't go into too much detail here, because this subject will almost certainly be the topic of an upcoming Apogee Components newsletter. But I'll just say that, according to the airflow computer simulation software he used, Van Milligan found that launch lugs have the lowest drag, while rail buttons have the highest. Launch rail guides are in the middle.


Some other interesting findings - airfoiled rail buttons (such as the one seen above) actually do have lower drag than standard buttons, and the drag can theoretically be lowered further by rounding the sharp edges on the tops of them, and launch lug drag can be lowered further by shaping as well. Also surprising, long launch lugs appear to create less drag than short lugs.

Don't be fooled by these numbers. Simulations were run on an
extra large simulated model to get more clear information.
It is important to note that this is just a computer analysis using an airflow simulator. To get the real story, wind tunnel testing would need to be conducted, and flight testing would confirm whether the effects seen in this study would be significant enough to affect model rocket flight in a noticeable way.

Dan Wolf presented his project, creating a digital pressure sensor emulator, which he hopes to use in altimeter testing. This is to verify the accuracy - and consistency - of various commercially-available altimeters.

And Chris Flanigan, another contest flyer, presented comparisons of predicted and flight data for rockets flying from an 18mm piston launcher (a piston launcher is used in contest rocketry instead of a traditional launch pad and rod. It uses the motor's gasses to impart more velocity to the rocket at liftoff in an attempt to reach higher altitudes).

First prize went to Chris Flanigan, second to Stoil Avramov, third to Matt Steele, and honorable mention to both Tim Van Milligan and Dan Wolf.

The Breakout Sessions

On Saturday, the breakout sessions took place. There were four "tracks" you could choose from: TARC Rocketry, Professional Rocketry & Spaceflight, Model Rocketry, and High Power Rocketry.

Honestly, it was sometimes hard to choose what to see. There were seven scheduled hour-long sessions with one session in each track, so you could see up to seven presentations. I made it to five in total. I wish I had seen others, but CG and I needed to record some stuff for the podcast.

We chatted with the vendors in the Vendors Display Room. Those conversations will be on the forthcoming podcast. I saw presentations on NASA's sounding rocket operations, Tim Van Milligan's demo of doing a lightweight fiberglass layup for FAI contest rockets, and a presentation on painting and finishing which was really aimed at TARC rocketeers (this year's contest rules include the requirement that all rockets must be colored somehow or another - be it paint, marker, colored tape, Monokote covering, etc).

Carl Curling describes how this TARC rocket was finished and painted.

Later in the afternoon, I went to hear Jim Barrowman speak in a TARC Rocketry session. Barrowman created simplified mathematical equations for finding the center of pressure on a model rocket, which enabled rocketeers to create designs and know they would be stable in flight. His work is used in all rocket simulation software today, such as RockSim and OpenRocket. He based these equations - what became known as "the Barrowman equations" - on his work with sounding rockets.

The room was packed. He said at the outset that the session would cover the basics in Centuri TIR-30, and would not be about the Barrowman equations, and that he would understand if anybody felt bored or left. Of course, nobody did!

After the session, Jim came to the Vendor's Room where CG and I had set up a table to record, and he was gracious enough to grant us an interview. I turned to him as we were setting up and said "I have to admit that I'm pretty nervous."

But he was so easy to talk to. Jim Barrowman is a really approachable person, and we ended up having a great conversation. Once we ended the interview, we continued chatting, and had a conversation that I can only describe as delightful. CG said "I should have been recording this!"
 
Me, Jim Barrowman, and CG. Meeting this man was worth the whole trip.

But the interview was terrific, and I really think you'll enjoy it.

The Manufacturer's Forum

Some of the most exciting news came from the Manufacturer's Forum at 5p.m. There were nine vendors there to discuss new products, and each had a limit of five minutes to present. Here are the ones I think readers of this blog will find most interesting.

Jolly Logic

Jolly Logic has a number of exciting things in the works. First, the next iteration of the Chute Release will include more ergonomic, easier-to-use buttons. New bands and chute deployment bags for larger chutes for high power are being developed.

Second, a smaller version of the Chute Release is in the works! This was hinted at on Twitter a while back, and John Beans is currently working on it. He has to build a whole new servo in order to do it. The current Chute Release uses the smallest servo he can find. But the good news is that the new Chute Release should fit into a much smaller tube, and due to being smaller, should be less expensive than the current Chute Release. Both of these are great selling points, especially for model rocketeers with a fleetfull of smaller sized rockets. The new Chute Release will probably not be out this year, but likely in 2018.

What should be released sooner, however, is the Altimeter Four. Before Chute Release, Jolly Logic was primarily known as a maker of versatile, easy-to-use altimeters. Here is a photo of my Altimeter Two, which weighs about 10 grams.


It's a great altimeter which gives a lot of interesting flight information. But at 10 grams, it can be a little heavy for smaller low power birds.

Well, here is a 3D printed "size model" of what Altimeter Four will look like.


Altimeter Four's projected weight - one gram! Not only that, it will connect to a computer or phone and give all the flight analysis information you'd expect from a Jolly Logic altimeter, including a flight profile in graphic form like the Altimeter Three.

[EDIT] I nearly forgot to mention that John is working on a GPS location solution for rockets. Knowing how easy Jolly Logic stuff is to use, I can't wait for this to come out! It may take some time, but I'll definitely put it in the shopping cart.

AeroTech

AeroTech has a number of exciting things coming out - both new kits and new motors.

The four-inch diameter Monstra will be able to fly Level 1 and Level 2 HPR flights with its 38mm diameter motor tube, and four-inch airframe. It features a recovery harness from One Bad Hawk.



And the beautiful "fantasy scale" Arreauxbee-Hi is a cross between the AeroTech Arreaux and an Aerobee-Hi scale model. It flies on 29mm motors, and I wanted to take it home with me.


The new kits include screw-on motor retainers instead of motor hooks, and also have both launch lugs and rail guides, so the rocketeer has the option of either one without having to purchase additional hardware separately.

A new single-use F motor is debuting soon, the F67 Economax. Why an F? Gary Rosenfield, the owner of AeroTech, explained it was their attempt to get the most power they could from 30 grams of propellant. 30 grams is the most that can be legally shipped via the US Postal Service, rather than via UPS with a HAZMAT fee.


 The 14-second delay won't be featured. Delays will be 4, 6, and 9 seconds.

Speaking of US Mail shippable motors, another exciting development by AeroTech for HPR fliers is a non-HAZMAT J motor! This is pretty unusual, and it's accomplished by dividing the motor into 13 individual 30 gram propellant grains.

This, says owner Gary Rosenfield, will be about as far as they'll go with that, so don't expect a mailable M motor any time soon!

As for the Quest Q-Jet composite model rocket motors, they only had on display the A3 motors, which have passed certification, but the others are still waiting to finish the process. They'll all be released at the same time, once all motors have been certified. According to Gary, this is one of the hardest motors AeroTech has made, but it will be exciting for us when they are finally available.

Apogee Components

Tim Van Milligan announce Apogee's intent to release ten new kits this year. Apogee is hiring a marketing person and a web developer.

Aerospace Specialty Products

ASP showed off some of their new 29mm powered mid powered scale kits. These weren't new at NARCON, but it was nice to see them in person, particularly the Sandia Sandhawk, the D Region Tomahawk, and the WAC Corporal models. These are pretty simple kits that a relative beginner can assemble without much trouble, but with accurately-sized parts so that an experienced builder can add details and have a very faithful scale model.

Due out mid to late summer are three more scale kits, details of which will be announced later.

eRockets (including Semroc)

There are now 125 Semroc kits through eRockets, and the number continues to grow.

The Blue Jay is a new delta-wing glider with an extra wide keel and a beefed-up front end.

The Maple Seed is a sort of odd-rock with maple seed-shaped fins. At apogee, the seed-shaped fins detach and helicopter down, just like the real thing.


Also coming out later this year, provided Estes doesn't change their mind and re-release it, will be a Semroc version of the Scissor Wing Transport, a boost glider which always had a bit of trouble flying just right. Randy Boadway of eRockets says he's solved the problems with the Scissor Wing, and it should be flyable more than once or twice.

Chad had an Estes Scissor Wing Transport, and I can tell you that it was tough to get it to fly right.

North Coast Rocketry

 Matt Steele presented a new kit, an upscale of the Estes Goblin, called the Hobgoblin. It will fly on 29mm motors. It's actually a much smaller version of a North Coast Hobgoblin from years ago, which was 8 inches in diameter. This one is pretty fun and still nice and fat at 2.6 inches in diameter.

Also coming soon from NCR are 29mm screw-on motor retainers similar to those sold by Estes, but with rocket nozzle details attached, so your mid power model rocket can look more like a space launch vehicle.

Dr. Zooch

Wes Oleszewski of Dr. Zooch presented at the Manufacturer's Forum. While they won't have any new kits, Wes does have a series of books on the history of spaceflight, Growing Up with Space Flight (click here for an example).


You'll hear more from Wes on the upcoming podcast.

* * *

At the banquet, Lee Piester of Centuri Engineering, told the story of his time running a much-loved model rocket company. It was an inspiring story with some surprising details, and even made me nostalgic for Centuri rockets, even though I was far too young for rocketry when Centuri did most of its business, being nine years old when the Centuri line was finally discontinued.

We hope to have Lee Piester on the podcast soon.

Door prizes were handed out. John Beans had donated ten Jolly Logic Chute Releases, and while I didn't win one to replace my lost one, as I'd been hoping, I did in fact get a pretty great prize for me - a copy of Tim Van Milligan's book Model Rocket Design and Construction, something to add to the library.

* * *

After the proceedings on Saturday, I sat in the hotel restaurant with Bill Cooke of The Rocketeer's Corner blog and had a great chat. Bill's a really nice guy with a fun blog (check out his stuff about "Geezer TARC"), and we shared modeling tips - well, mostly I asked him how he builds such nice looking rockets.

Sunday I returned to the museum with those who stuck around, and stayed there for five hours, looking at planes, models and space ships. It was a perfect weekend, and I managed to only spend slightly too much money.

Thanks to NOVAAR and the NAR for such a fun conference!

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Have a question you'd like to see addressed on this blog? Email me at iamtherocketn00b@gmail.com.

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Model Rocket Building: Estes Skydart II #3229 Build, Background
This will be a fun build - The Astron Skydart II. It first appeared in the 1973 Estes catalog as K-57.
Larry Renger was the designer. He also developed the classic Falcon Boost Glider.
Pop Pod boost gliders were pretty new then. The first Citation Bomarc and was a pop pod glider.
With a "pop-pod" glider the internal engine tube ejects and descends by parachute. The eject pod raises the elevator and the model glides in.


The online instructions are a different format for Estes and worth a look. To see them, CLICK HEREThere are differences between the original and re-issued kit.


The original kit hard cardstock formed nacelles on the underside of the wing. The new kit uses a split BT-50 tube.



The original kit included a pre-bent elevator retainer wire. The current kit uses three glued together pieces of balsa.


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Model Rocket Building: Nike Goon Build, Part 1, Background and Parts
Goony conversions are somewhat based on the Estes Goonybirds from 1973. They were short, goofy BT-60 based models that flew on 13mm "T" engines.
Excelsior Rockets brought out new 18mm plan kits that included instructions and decals. These new Goonys weren't flying brooms and fish but were based on Estes kit designs. A Baby Bertha kit is used for parts. On some of the designs you just cut out new fins.

Excelsior has cut back on decal production, the Alps printers are old and beyond repair. This kitbash is based on one of their Goony models, The Nike Goon. Sandmandecals.com might still have the plan pack and decal sets still available.


Here's all the Big Bertha parts, This picture came from the Estes website.

Look at all the extra balsa outside the laser cut fin borders. I'm going to try to cut the Nike Goon fins using just this kit balsa.







With everybody excited about the reissued Estes Nike X, it seemed like a good candidate to "Goon".

The upcoming build posts will show the process I used to shorten and fatten up the Nike X.
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Model Rocket Building: Estes Sprint XL Background

The first K-49, BT-50 based Estes Sprint was introduced in 1970. It was advertised as "The First True Competition Model".
To see the catalog page, CLICK HERE
Very few models had boat tails back then. The Sprint sported a low drag parabolic nose cone and fin shape. It used 18mm engines, streamer recovery and came with two different decal motifs.
On the original the boat tail was formed from card stock. There was no engine hook, the engine was friction fitted with masking tape.
The old Sprint stood 13.8" tall.



The newer Sprint XL is an upscale model built around a BT-60 and uses 24mm engines.
"In memory of Mike Dorffler (1946-2010), longtime Estes Model Rocket Designer." Mike Dorffler designed other models including the Estes Cineroc.
The Sprint XL is 22.8" tall.
The Sprint XL build starts tomorrow!


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Model Rocket Building: Estes Galactic Taxi #1914 Build Part 1, Background

Here's a rare one produced from 1983 - 84.
I thought it would be different because of the card stock fin fairings. That rear canopy is another feature.
For a while Estes had a few models with card stock flared ends like the Delta Wedge, #1931.



After looking over the instructions on oldrocketplans.com, I came up with these parts and measurements. To see the instructions, CLICK HERE

PARTS LIST:
1 Engine Mount Tube (type BT-20J) 2 3/4" long
1 Engine Hook (type EH-2) 2 3/4" long
2 Centering Rings (type AR-2050)    thick style
1 Body Tube (type BT-50B, heavy) 10.25" long
1 Set Balsa Fins3/32" thick
1 Launch Lug  (type LL-2A)
3 Flat Tapered Toothpicks
1 Cardstock Details         110 lb. Cardstock
1 Nose Cone (type PNC-50KA) 2.75"? Long
1 Shock Cord
1 12" Parachute, Shroud Lines, Set Tape Disks
1 Decal

The card stock fairings and canopy were roughly hand drawn.
I used these to test their size, there was no reference measurement.
This is a picture of the printed stock, I set a ruler beside it.

The formed pieces seemed to be the right size. I did redraw them, The online pattern shown at the right had a very rough, thick line.
The online decals looked pretty clean and could probably be printed as is.
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Model Rocket Building: Estes Solar Warrior (#3225) Build, Part 1, Parts



This was another clearance sale kit. A great value for a BT-60 based model at 27" tall.
It is designed to fly with C11 and D12 engines. Two feet tall, BT-60 models are favorite size for me.
Look at all that balsa! Each fin is four pieces, built up into a "T" shape.




The decal sheet is big, all black print.
The engine mount tube is standard BT-50, not heavy walled.

The nose cone is long, the same NC/tailcone unit from the QCC Explorer.
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Model Rocket Building: Flying Engine Mount Build Part 1, Parts? DIY Centering Rings
This is a spare parts odd-roc based on Steve Lindeman's Little Me-Me.
Steve's design was a left over engine mount from the Estes Jetliner kit. He upgraded the Jetliner to 18mm engines. The leftover 13mm engine mount was assembled and launched as a spool.

To build it you'll need:
2    5/60 Centering Rings
1    2" Length of BT-5
1    1 3/4" long Engine Hook
1    13mm Engine Block
      Electrical Tape

I couldn't tell the length of the BT-5 engine mount tube. Assuming the cross section drawing from the instructions was to scale, I enlarged the monitor picture until the engine mount tube wass about 1/2" diameter. That gave me the BT-5 at 2" long.

This is a spare parts build. I thought I had all the parts and started looking for the 5/60 centering rings. I have every centering ring except the 5/60 size.
I'll have to cut them from .050" thick mat board.
I did have 50/60 rings.
First trace around the outside of the ring. Trace a few more than you'll need and use the two that best fit the BT-5 tube.
After tracing the outside circle, set and circle a BT-5 in the center.
Use a sharpened pencil so the line is close to the tube sides.
It may take a few BT-5 tries to get the inner circle centered.


Using a new sharp knife, cut the inner circle first.

Cut a little inside the pencil line for a friction fit over the BT-5.
Don't try to cut all the way through in a single pass. Make a few light passes to cut out the center.
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Model Rocket Building: Estes Mini Max #2445 Build, Part 1, Parts
Yeah, I know what you are thinking - Why do a build on such a simple, small rocket?
There is going to be some interesting decal treatments on one of the two Mini Max models I'll be building.
There will be some tips for home printing from online decal scans. Stay tuned -



How could you pass up a Max kit on clearance for $3.29? I grabbed four!

The BT-50 main frame body tube seems a bit rough for Estes. The BT-5 engine mount tube is also rough, it doesn't seem to have a glassiene coating. Most rough tubes seem to smooth out when the primer / filler is sanded down.

Parts of interest:
The injection molded nose cone and clear base.
The decals! The white X882 nose cone decal isn't there.
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Rocket N00b: The Weight of Paint

Today, we're going to look at paint - how heavy it is, and how it may effect a rocket's flight.

When I begin building a rocket, I almost always either try to find or make my own simulation file for OpenRocket. I do this for a few reasons. I want to get an idea of how high the rocket will fly on certain motors. Estes rockets always have a list of appropriate motors on the package, but there are others available, and I want options.

Many rockets not sold by Estes don't come with a list of motors, and you have to figure out for yourself which ones will work.

My simulation of Sky Wolf - a limited edition rocket by Sky Pyrates. I have to choose motors myself for this rocket.

Sometimes I'll build the rocket with a larger motor tube than comes with the kit, and I want to make sure the rocket will be stable. A larger motor shifts the Center of Gravity (CG) toward the aft end, which affects the static margin - the distance between the CG and the Center of Pressure (CP). Those two points need to be a minimum distance apart - the diameter of the airframe or body tube - in order for the rocket to fly safely.

Estes Cosmic Explorer, upgraded from a C-sized motor mount to an E-sized mount.
I had help with this one, by Rocketry Forum user K'Tesh.


I might decide to add a booster to a kit, transforming a single-stage rocket into a two-stager. And again, I need to see how this will affect the CG/CP relationship, and the altitude of the flight.

An Estes Hi Flier XL, with a booster I designed myself. The booster was left over from a rocket I lost a couple years ago.

And, of course, if I design my own, I'll start with OpenRocket. In that case, there are no instructions to follow, no list of motors, and no idea about how long a delay I'll need with a particular motor.

Titus - designed for my girlfriend, named for her nephew

When I build a simulation, I carefully weigh all the parts, and input them into the simulation. That way, I can see where the CG and CP should end up on the final rocket, and see how the rocket might be expected to perform.

However, once the rocket is built, everything changes.

* * *

Everything you add to a rocket when building it adds weight, and may also move the CG. This includes glue for attaching fins and launch lugs, glue or epoxy used for fin fillets, and - very significantly - paint. Added weight affects the performance of the rocket. Generally, a lighter rocket will fly higher than a heavier rocket - up to a point.

There is an optimal mass for a rocket, and it depends on a number of things, including the shape and size of the rocket and the motors used to fly it. High flying rockets tend to be pretty light. But there is such a thing as too light for maximum altitude.

There are two forces working against a rocket in flight. One, of course, is gravity. The other is drag, or wind resistance.

A heavy rocket will have a problem flying high, because the motor only has so much energy to work against gravity. A super light rocket, while it will be much less work for the motor, doesn't have as much inertia, and drag will slow it down more easily.

Imagine throwing a ball straight up into the air. You can throw a baseball much higher than a bowling ball, because the baseball is much lighter. But if you try to throw a really light foam rubber ball into the air, it won't go very high at all - it doesn't have much inertia, and the air has no trouble slowing it down. Ever try to throw a feather? It doesn't go far.


Nevertheless, most model rocket kits are probably heavier than they need to be for maximum altitude, so for performance, it's best to build light.

* * *

It may seem obvious that spray paint will add weight to a model rocket - but how much? This was a question I had recently.

I hadn't started a new rocket in a while, and I wanted to build something simple. From my build pile, I grabbed the Estes Monarch, a simple rocket I'd purchased during the holiday clearance sale from the Estes website a couple of years ago.

Image from JonRocket.com

The Monarch is one of those rockets which are larger than they seem when you see images of them online. At 1.33 inches in diameter, it stands over 22 inches tall. It's a larger, but not enormous, low power model rocket, and I decided it was a good one to work on finishing techniques with. I also thought I'd try to find out how much weight I tend to add when I paint.

With an 18mm diameter motor tube, the Monarch is a B-C powered rocket. According to the face card, it should fly to an estimated 700 feet on a C6-5 motor.

With its large, swept back fins, I thought it would make an easy conversion to 24mm D motors. But whenever you upgrade a rocket like that, you want to make sure it will still be stable. I also wanted to know how much more altitude I could expect with a D12 motor. So I carefully built a simulation in OpenRocket.


After building the rocket, I weighed it. First, I weighed it with just the fins glued on, before adding any fillets or wood grain filler - which would make the fins smooth and prevent the wood grain from being seen through the paint.

The nearly finished rocket weighed in at 56 grams exactly.


Then I located the CG on the rocket.


I added fillets to the fin roots, using Titebond Molding and Trim Glue - a type of wood glue which dries quickly, is less prone to shrinkage, and resists sagging. This makes it an excellent glue for fillets.

Titebond Molding and Trim Glue, capped with an Elmer's Glue-All nozzle.
I found this tip on Chris Michielssen's Model Rocket Building blog.

Titebond Molding and Trim Glue does shrink a little, so I usually do two or three layers of it, allowing it to dry between each layer.

After adding glue fillets, I weighed the rocket again. It had gained exactly one gram, coming in at 57 grams.


Adding 1 gram of weight should change the Center of Gravity slightly. I found the new CG. It had moved aftward by just over 1/8 inch.



Next, it was time to fill in the wood grain. I usually use Elmer's Carpenter's Wood Filler (CWF) to hide the wood grain on balsa fins.


But I'd had some frustration with it recently, and wanted to try out other methods to see what results I could get. A standby which model rocketeers used for decades is something called sanding sealer. It seals the pores of the wood, and allows you to sand the fins much smoother.


While CWF is best applied and sanded before attaching the fins to the rocket, sanding sealer can be applied with the fins already glued on.

Since sanding sealer is mostly sanded off, I wondered if it added any weight.


Even when it feels like it's all been sanded off, sanding sealer fills the pores in the wood. On this rocket, with sizeable fins, sanding sealer added 0.4 grams. The CG moved aftward only a little.


With glue fillets and sanding sealer, the CG has moved aftward less than 1/4 inch.
With glue fillets and sanding sealer on the fins, the rocket has gained only 1.4 grams, and the Center of Gravity has moved less than 1/4 inch toward the tail. The one thing I haven't learned from this build so far is how much weight is added by the glue attaching the fins to the rocket. Obviously, you need to glue the fins on, but if I'd been really diligent about weighing all the parts before building - something I normally do - I'd know how much the glue itself weighs.

Nonetheless, now we have a rocket which is built, but which is unpainted. It weighs 57.4 grams. Time to run a simulation to see what kind of altitude I can expect.

I'll override the mass of the rocket, so that my simulation matches the real thing - 57.4 grams. Then I'll run two simulations simultaneously - one with an Estes C6-5 motor, with which the rocket is designed to fly, and one with a D12-5 motor, since I've enlarged the motor mount.


I've also overridden the CG on the rocket, and here's something interesting, which we'll look at again below.


You see where it says "Stability:0.901 cal?" That's the static margin of stability when a heavier D12-5 motor is installed. "Cal" is short for caliber, and it refers to the diameter of the body tube. This rocket is 1.33 inches in diameter. 1 caliber stability would mean that the Center of Gravity (CG) is exactly 1.33 inches forward of the Center of Pressure (CP). 0.901 caliber means that the CG and CP are closer together than 1.33 inches - and the minimum safe margin of stability is 1 caliber. So far, with the rocket built this way, the D12 shifts the CG back far enough so that the rocket may be understable.

This is one reason I always make a simulation, especially when modifying a kit in any way.

But, we'll get back to this down below.

Let's run the simulations.


On a C6-5, the rocket hits 688 feet - very close to what the Estes face card tells us. With the D12-5, the Monarch soars to just under 1,100 feet, with a top speed of 255mph! Very nice!

But now, it's time to paint.

For primer, I went with my standby - Rust-Oleum Filler Primer - an automotive primer with a high "build," allowing it to fill in imperfections and scratches in the surface below. This was really helpful when using sanding sealer, as opposed to CWF, because while CWF actually fills in the wood grain, sanding sealer simply prevents primer and paint from soaking into the wood. In other words, you may need to apply a few coats of primer and sand carefully to hide all the grain. The filler primer helps fill in any deep troughs in the grain, making the fins nice and smooth.

I followed two or three well-sanded coats of primer with Rust-Oleum Painter's Touch 2X Ultra Cover Gloss Marigold, a beautiful golden yellow paint.

I allowed that to dry for several days, and finished with an accent color - Rust-Oleum 2x Colonial Red.

The rocket turned out simple but lovely. I decided it didn't need any decals.


Now it was time to find the answer to our main question - how much does the paint job weigh?


75.8 grams! That's quite an increase in weight. In painting the rocket, its mass increased 18.4 grams - an over 32% increase. Put another way, the paint is just over 24% of the final weight of the rocket. Nearly 1/4 of the weight of this rocket is just the paint job.

How is this going to affect the rocket's flight? Let's plug in the new numbers and look at our simulation.

First of all, the added weight has actually fixed one of our problems - stability.

With the added weight of the paint over the whole body of the rocket, the Monarch is now comfortably at 1.2 caliber stability with a D12-5 motor.

This might seem strange to you, unless you think about it this way:

Imagine balancing a chop stick horizontally on your finger. Now, if you add a 1 ounce blob of clay to one end, its center of gravity moves so much that to re-balance it, you have to hold the chop stick much closer to the end with the clay on it.

But if you balanced a 2X4, a 1 ounce blob of clay would make much less difference. In order to re-balance the 2X4, you'd only have to shift it over a very little bit. The more massive an object is, the less a small amount of weight on one end is going to affect its CG.

The added weight of our paint job has taken away the worry about stability on this rocket. If the Monarch had remained understable after painting, I would have fixed the problem by adding nose weight - most likely, by inserting a small amount of modeling clay into the nose cone and ramming into place with a dowel rod. Now, I don't have to do that.

Note: These simulations are pretty good, but when altering a kit like this, you always want to check stability on the real thing before you fly! Always measure the CG and CP on the finished rocket - with the motor installed - or simply do a swing test!
 ,
But how will the added weight of the paint affect our altitude?


On the C6-5 motors, we've lost nearly 100 feet in altitude. For lower flying low power rockets, that's pretty significant - for us, it's about a 13% loss in performance.

On the D12 motors, we've only lost 42 feet in altitude, down from 1,096 to 1,054 feet, a bit over 3% loss in altitude.

* * *

With the rather simple paint job I gave this model rocket, I added quite a bit of weight. So, could I have painted lighter? How can we add less weight when we paint? If paint adds weight, and weight lowers altitude, why bother painting rockets at all?

We'll go more into this and other stuff in the next post.

Click here for Part 2.

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Have a question you'd like to see addressed on this blog? Email me at iamtherocketn00b@gmail.com.

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Model Rocket Building: Semroc (Estes) Starship Excalibur Build, Background
I wanted to build this one since seeing the Estes plan in the early 1970s.


The Starship Excalibur was a very elaborate design for the late 1960s. The only other sci-fi spaceship model to compare it to would have been the Mars Snooper.
The Starship Excalibur has just about as many nose cones are the Mars Snooper. The wing pods are about the same as on the Snooper.
This may have been the first design to use split body tubes and nose cones. There are some built up parts including the crew module and shuttle bay.

For the original Starship Excalibur plans:CLICK HERE

From the Semroc instructions:
"The original Starship Excalibur was released by Estes Industries in 1968 as free plan #55. Unlike many of the other free plans at the time, it was not published in the Model Rocket News. It became a popular model as many rocketeers ordered parts to build their own version. Estes released a kit by the same name and similar lines in 1984, but it was a simplified version of the original and only had a two-year run in production."

Here's the simpler Estes kit design from the 1984 catalog:


And the Estes kit instructions: CLICK HERE                  The build starts tomorrow!
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Model Rocket Building: Estes Gemini Titan #1978 Build, Part 1, Parts
I'm building this Gemini Titan for Rob, a client. I've never seen this kit before and was looking forward to the build.

Years back, Estes offered a larger, BT-70 based Gemini Titan with a two engine cluster. I built and flew one in the early 1970s. The first launch with two B6-4s was fine. In the second launch only one C6-5 ignited and the rocket arced over hitting the ground before ejection. This earlier G.T. had slightly canted engines.
To see it, CLICK HERE

This version (available from 1987 through 1988) is BT-60 based with a single engine.

The parachute is 12" in diameter.
The parts of interest:
The blow molded capsule is detailed but the molding isn't very clean.
The plastic tunnel half rounds are still on the molding tree.
The decal is all black with large roll arounds.

The nozzle unit is used for display. The clear plastic fin unit twist-locks on and holds the engine. This fin unit looks like the same one used on the Estes Free Fall and Crayon rockets.

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Model Rocket Building: Estes Alien Invader #3003 Build, Part 1, Parts



I built one of these when it was first released in 1976. Estes brought it back when they released the Classic Series of kits.

There is a lot of small fins on it, many areas I didn't get smooth the first time around.
I remember how the simple yellow/black mask worked so well with the detailed upper body wrap decal.

In the two kits I'll build there was one bent BT-50 tube. The rest of the parts were of high quality.
The 12" parachutes were a clear red.

The parts of interest:
The wing/fin layout template.
The nose cone with the side bumps. I understand a new mold was made for the reissue kit.
The decal has some white print that is hard to see.
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Model Rocket Building: Centuri Moonraker #KB-11 Build, Background

The Centuri Moonraker was introduced in the 1973 catalog. New kits and supplies were added as extra pages to the outside of the 1972 catalog format. To see this page, CLICK HERE
A few of the new kits had "pre-cut fibre fins". The fin material was like mat board, approximately .050" thick. This material is similar to what fibre centering ring are cut from.
The Hummingbird, Moonraker, Jayhawk, Nomad, Excalibur 2 and Arrow 300 had die-cut fibre fins.

"Two sections gyro-flutter safely back to earth. Features changeable shape, pre-cut fibre fins."
I have a lot of experience with the Cyclone maple seed monocopter recovery model. With the Moonrakers shorter fins I have to wonder if it helicopters in or flutter tumbles.


I don't know where I picked this kit up.
In the upper right corner is a handwritten price of $1.00, a second price says $.90. The original catalog price was $.85 so this was probably produced after 1973.

Not much in the bag. All you can see is a nose cone, two short body tubes and small launch lugs.





The metallic "Spec-Plate" was a new kit bonus feature in 1973.
While a great idea on a larger model, this plate might be too much on this little rocket. (Note the pressure sensitive nose cone tab stuck under the Spec-Plate.)
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Model Rocket Building: Enerjet News, Mercury Little Joe I Background



This Enerjet Newsletter goes back to 1973.
There was some news on Enerjet products but most of the issue dealt with semi-scale models. A Thor Delta and Mercury Little Joe models were featured.
To see the issue, CLICK HERE
The semi scale Mercury Little Joe used the Mercury Redstone capsule now used in the current Estes Mercury Redstone kit.
I've wanted to build this one since 1973. Estes sells the Mercury and Apollo capsules separately from the kits now. The Mercury Redstone capsule is: CLICK HERE 
Note: The white capsule decals are not included in the parts package.

The article says you could launch this with an E24-7. Thanks, I'll stay with a C6.

Another one to scratch off my rocket bucket list. The build starts in the next post. I'll be covering some capsule and tower details I may have missed before.
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Model Rocket Building: Estes Interceptor Build, Background
We first saw the Interceptor on the cover of the 1971 Estes Catalog.
Graphically the cover was pretty exciting, placing the finished model over an eclipse. It showed us just enough to raise curiosity and start a page search for the cover model. That catalog page is: CLICK HERE

The original catalog number was K-50. I would think Estes wanted a showpiece kit to celebrate their fiftieth kit release. Wayne Kellner did the design.

One feature of the model was a two piece plastic nose cone, wing pods and tail cone. Estes was just starting to use plastic parts for some rocket details. The other major feature was two LARGE decal sheets. While the model was mostly white, the decals really set it off. The first issue kit price was $4.95.

The original K-50 Interceptor instructions are on JimZs: CLICK HERE
In the K-50 kit instructions notice the two piece nose cone, dowel fin antennas and wing pods with balsa nose cones.

This build will be the re-issue Interceptor, kit #1250.
While it looks like it has been discontinued, you can probably still find it from some distributors. Retail price is now $30.99. (Only six times the original kit price!)




In the 1990s, Quest came out with their own version, the Intruder.
The fin layout is about the same but it lacks the conical, canopy nose cone and plastic fin details of the Interceptor. The decals were also a disappointment, they were peel and stick. CLICK HERE to see the catalog page.
I've heard it called "the poor man's Interceptor".
I had one of these in a bag but was never interested in building it. It was sold in a kit "lot" on Ebay.
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Model Rocket Building: Centuri X-24 Bug Background
Here's one of the weird cardstock shroud model from Centuri, the X-24 BUG. This one was introduced in the 1972 catalog.
From the catalog description:
"Now it's easy to assemble your own model of the manned re-entry vehicle that makes a weird sound and smoke trail as it climbs into the sky. It's unique shape actually makes the X-24 glide back!

I had the Centuri kit back then. I never got a decent "glide" from it.
Check out the 1972 price - $1.00!
To see the catalog page, CLICK HERE

In 1993, Quest brought out their own version, the HL-20.
I bought one on Ebay and tried to fly it a few times. I never got an acceptable glide from it either. The Quest version had a streamer taped to the ejected engine. Two pennies inside some folded cardstock were used as rear trim weight.
Here's the Quest catalog page - CLICK HERE
The Quest HL-20 instructions - CLICK HERE

Here's a more recent kit version from Squirrel Works, the X-RV.
To see the catalog page - CLICK HERE

I'll be making my Bug from the online plans from JimZs.
To print it in the correct size, go with the available PDF
CLICK HERE

The Centuri X-24 BUG build starts tomorrow! Printing it at home and using spare parts, it may only cost $1.00.
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Model Rocket Building: Estes Hi-Flier XL, #3226 Build, Part 1 Parts

This is the XL version of the original BT-20 Estes Hi Flier.
I understand the smaller Hi-Flier is a best seller for Estes. It makes great sense for Estes to produce the upscale. A standard three fin, nose cone design built around the strong BT-60 tube.
All parts are high quality including an 18" parachute, two 11.25" long BT-60 tubes and a thick walled BT-50 engine mount tube.




I'll be adding a homemade Centuri style baffle using the red coupler.

The 1/8" thick balsa fins are large. The wood is pieced together and laser cut.





There are enough decals for both sides of the three fins.
Look closely between the grey bands and you can make out the the white ink areas.



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Model Rocket Building: Estes Quinstar #7241 Build, Part 1, Parts
This should be fun!
Here's another kit that shows what can be accomplished using laser cut balsa.
"Quin" is for the five point star saucer. No nose cone on this one and it's much larger than the Blenders.
The Blenders use 13mm engines, the Quinstar is made for 18mm engines, the B6-0 and C6-0. The C6-0 altitude is 150 feet.
I just might convert it for 24mm engines. It should be strong enough, the 1/16" balsa is well supported with all the struts.

The face card is actually a picture of a finished model, not redrawn or smoothed out using photo editing. You can see balsa grain pores. The horizontal flat piece "M" has the hole for the launch lug. There is no lug in the face card picture.


There are five laser cut sheets of 1/16" thick balsa.
A small sheet of silver decals.
A standard 20/50 engine mount with Mylar retaining ring.



The BT-50 tube was flattened a bit. Not creased, but flattened.
This was like some tubing found in the STM 012 kit. The kit bag isn't deep enough and compresses down on the tubes.
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Model Rocket Building: Estes Klingon Battle Cruiser, #1274, Build Part 1, Parts

This should be a fun build featuring everybody's favorite - vacu-form plastic!
This version came out around the year 2000, the twenty-fifth anniversary of the original Estes kit from 1975.
Back then I built both the Klingon Battle Cruiser and the Enterprise. I liked this one better, the Enterprise was dragged behind a long, parachute "probe" tube. The Klingon model flew by itself.
There wasn't many parts in the big box.


The parts of interest:
Metallic foil trim
Two BT-2 drive unit support tubes
Two pats of clay nose weight, one is 1/2 oz., the other 1/4 oz.
The vacu-form plastic sheet.



This kit had an added "Special Value! -
Includes all the Testor's paint necessary to complete this kit."
A $9.10 Retail Value!
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Model Rocket Building: Estes Honest John, #7240 Build, Part 1, Parts

This is an exciting new release from Estes, the 1/14th scale Honest John. 
The main body is a BT-60 and it takes 24mm engines. Many were curious about the paint pattern. The only place I've seen it before was in the old Centuri catalogs.


Here's all the parts.
Lots of 1/16" thick balsa here! The fins are three ply laminates.

The parts of interest:
The wrap band is laser cut, the holes are purposely offset. The holes go to the top.
The centering rings have what looks like a small hole for a engine mount Kevlar tie! No Kevlar is included in the kit, maybe Estes cut the hole so the builder could add Kevlar if desired.
I wasn't expecting the motor retaining rings.
The BIG nose cone is well molded with a slight seam.
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Rocket Dungeon: The Chesapeake Sea Monster is on, like Donkey Kong

I have proceeded to cut things up and glue things together, so I guess there is no doubt that I'll build an ekranoplan. That doesn't mean I'll be able to convince the RSO to let it fly.

 
The photo below shows the start of the forward motor mount plate. If you click through to my Flickr album, there are a few more build photos.  I am installing the 24mm Tres mount in the middle of the main wings. This was a trade between CG mitigation and room for the recovery components. I don't know what I don't know and that is a lot. I should probably look at stuff like the CP and NP at some point. I assume I need the CG roughly at the leading edge of the main wings but don't know how much nose weight will be required, if any. There will be eight C6-0s up front. I already have shortened the baffle to give as much room as possible for the laundry. I am a little worried about getting the baffle too close to the ejection. Before I glue it in, I'll guess at a 'chute size and see if I can stuff it in.  


20151102_182823


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Model Rocket Building: Dr. Zooch Ares I-X Build, Part 1, Parts


I've built a Zooch Ares before, but not this version.
The Ares 1 build was posted on rocketreviews.com CLICK HERE
This was back in 2010. The review had posted pictures of the completed model, but not much build information.

 

The parts are all good quality, typical of the Zooch kits.

Some parts of interest:
The 1/4" wide elastic is 18" long.
The Kevlar is a loose wrap, almost like a ribbon. I'll probably leave it off this one and substitute some longer elastic.
Four small LAS nozzles cut from ends of fancy toothpicks.
The screw eye seems too small.




Zooch nose cones are pre-weighted and have the hole plugged with wood filler.
The screw eye goes in off center, to the side of the filler.


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Model Rocket Building: Estes Lynx, Kit #7233, Build Part 1, Parts
 
 
This is one of the two newer "T" engine builder's kits, The Lynx.
The Lynx is brother to the other new mini engine kit, The Scorpion.
I picked the Lynx over the Scorpion simply because I liked the design better.


All the parts are of high quality. One of the BT-5 Intake Tubes was a little out of round. Not a problem, you only use half the tube on the cut intake.

These are the small cooling vanes that go around the outside rear of the engine mount tube.
These are tiny! I'll have to fill and prime them before gluing on the tube. Sure you don't have to do this, but filling the grain after gluing them on the engine tube would be hard.




These are the BT-5 intake tubes.
Underneath them are the twin cutting templates.


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Model Rocket Building: Downscale Carded A.S.P. Part 1, Background

I've always wanted to build the A.S.P or
Atmospheric Sounding Projectile
since the first time I saw the Estes Plan #37.

Check out the instructions at JimZs - CLICK HERE

Estes did come out with an ASP kit years later but it didn't have this paint pattern.






I drew up a carded BT-5 based version.
No painting, except for the silver tip of the nose cone.
The body tube and fins get printed wraps.

This was a tough design to get correct!
You couldn't simply draw a fin, copy and flip it over.
From left to right, the first and third fins are the same. Fins two and four are opposites.















On the left is the first set I drew up. These were wrong.
By the time I was ready to glue the fins on, I realized my mistake. The red and black sides didn't mtch up with the body tube patterns.
Checking Peter Alway's book, Rockets Of The World, I noticed the spinnerons (spin tabs) were also on the wrong side.
On the right are the corrected fins.


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Model Rocket Building: Peter Alway Saturn IV Build, Part 1, Plans and Parts

This model was from Peter Alway's Home Page. I can't seem to find it now! If anybody has a link, let me know. 
The website had plenty of sport and scale plans including a Vostok, Saturn I and a Flying Rabbit that looks better than the old Estes Cloud Hopper.

You can get Peter Alway's books:
Rockets of the WorldHERE and
Scale BashHERE
Both highly recommended!


There's one model that has been on my "to-do" list for a while.
The SATURN IV!

This is Peter's "psuedo-scale" design of a Saturn that could have existed between the Saturn 1 and Saturn V, the Saturn IV.

Full resolution plans aren't available now, I'll build from the website pages.


Could this have been the missing Saturn IV?
Dick Stafford posted this on his great Original Rocket Dungeon Website. HERE

From a February 24 post,
TRF member luke skywalker has posted a summary of NASA's 
"Big G Final Report- Logistic Spacecraft System Evolving from Gemini.
This includes drawing of more cool looking rocket configurations that never were and the layout of the capsule options". Here are da' rockets."


I have most of the tubes already, the largest diameter is short lengths of BT-60.
The nose cone is a PNC-55AC, or the same nose cone from the Bullpup and old Arcas kit. I pulled one from the PNC-55 assortment.
I don't have the 55-60 adapter rings, an order is off to BMS.


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Model Rocket Building: TLP Pershing #K046 Build, Part 1 Parts
 
Here's the big one, the The Launch Pad PERSHING MGM-31A.
It's about the same size as the old Estes Maxi-Brute Pershing at 39.75" tall. 
The Estes kit was 41" tall, BT-101 at 3.938" diameter.
 
Lots of parts, balsa strips and nine centering rings.
Below the nose cone are the two nose cone washer weights.
There is no engine block, the model uses Aerotech engines with the rear centering ring.

 



The body tubes from left to right:
12" BT-60
6" BT-80
12" BT-80
21.25" BT-101
The first picture shows the 2.75" long BT-50 engine mount tube.


The Estes kit used a blow molded nose cone.
This long nose cone is formed with card stock shrouds.
There are three shroud pieces topped by a conical balsa nose cone.
The shrouds were rolled up in the large tube.



There are plenty of card stock templates.
The upper square fins are card stock over built up balsa stringers.
On the lower right is the tri-fold shock cord mount.



This is a Mylar parachute, a six sided oblong shape.
Dimensions are 18" wide by 30" long.


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Rich's Rockets: Building the Estes Xarconian Cruiser (Part 1)

An auspicious occasion, ladies and gentlemen. I have this evening opened up the last of the kits from 2013 still in the build pile: The Estes Xarconian Cruiser #3223. (And if you want one yourself, go buy it now! Estes is having another of its sales — no, this isn’t a holiday weekend, but apparently their ...


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Model Rocket Building: Estes Gyroc Build Part 1, Parts

Here's a build by request, the Estes Gyroc, # K-24
I received my first Gyroc as a Free Kit for placing a $5.00 Estes order.

Wayne Hill's Rocketry Blog gave some history:
http://rocketry.wordpress.com/2006/06/06/rocket-of-the-week-662006/
"The Gyroc was originally released in 1965 and was offered as “Free with a $5.00 order” in the 1967 Estes MRN. The kit was listed as K-24 and was offered through 1983."

Years ago my first launch experience with the Gyroc wasn't successful.
The moment it left the launcher the fin panels flipped. I didn't install the hold-down tabs correctly. The Gyroc did a tight loop and stuck itself into the dirt. I'm hoping for better luck this time.

On the upper left you see how it appeared in the 1969 Estes Catalog.
As far as I know, this was one of the first helicopter kits available.
I won't be attempting this paint job. It would be tough to get the spiral paint patter under the large wing fin.
In later catalogs the Gyroc was painted yellow overall and used some of the black decals from the Beta kit.

The parts from left to right:
The "Tape Hinge" material will be cut from the border pieces left from a stick on CD label.
The "Flap Holders" will be carved from a larger craft stick.
An LL-2A launch lug, 1 1/4" long
BT-20D body tube, 6 1/2" long
BNC-20B nose cone
EB-20B engine block
1/16" thick balsa sheet (once known as BFS-20)
Instructions printed from the JimZ website
http://www.spacemodeling.org/JimZ/estes/k-24.pdf
Elastic thread not shown


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Model Rocket Building: Carded BANDITO Build Part 1 Fins

I recently released a new carded model PDF for a downsized Centuri BANDITO. The big Bandito design feature were the wedge fins.
This build does require some extra care, especially when forming the wedge fins.

You'll find the PDF art for printing at home HERE
Make two prints of the PDF, one on 20 or 24 lb. paper for the body wrap. 24 lb. paper will look better.
You'll need a BT-5,  just under 8.6” long. The printed body wrap goes over that.
The second print is 110 lb. cardstock for the fins. There are plenty strong when made from 110 lb. stock.
The Nose Cone is a Semroc BC-522P, 2.14” tall. This is the closest profile available for the downscale.

The fins are printed out on 110 lb. white cardstock.
Don't cut them out yet! You'll need to score them first.
BE SURE YOUR HANDS ARE CLEAN BEFORE ANY FOLDING!

I'm using the rounded metal back side of a single edge razor blade to score a line down the dashed centerline. Put a few layers of masking tape over the sharp edge (now facing up) so you won't cut yourself.
I'm not cutting halfway through the cardstock to make the fold. The backside (not sharp side) of the blade is pressed into the cardstock, embossing a line for an smooth rounded fold.
Carefully place your straitedge down the center before using the blade back.
Score all three fin centers before cutting them out.



After scoring the centerline:
Cut the fins out oversize, outside the border lines.
It's easier to fold the fins with some extra card stock outside the sharp tips.


Don't fold a sharp crease yet.
Using just your fingertips lightly fold down the scored line making sure your fold is centered.
The sharp fold comes in the next post.


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Model Rocket Building: Downscaling The Centuri Hornet to a Card Stock Model Part 1
 
 
Down Scaling a model to a card stock version takes some time.
You pick out a model then do some web searches for the instructions.
This time I went to the JimZ website and loaded the Centuri Instructions #5341 


The original Centuri Hornet kit was BT-55 based. It came out at a time when Estes had pretty much absorbed the Centuri line. New Centuri branded kits were using BT tubes instead of the Centuri ST tubing.

The above picture is the Estes reissue. This downscale will display the Centuri logo.
The Estes version has the fins glued flush with the bottom of the tube. Centuri's Hornet had the fins set above the rear.
Semroc also has a Hornet kit but it doesn't have the Hornet (bug) drawing in the decal.
This downscale will be from the original BT-55 to a BT-20 diameter.

To get the Scale Factor, the BT-55 diameter of 1.325" was divided by the BT-20 diameter of .736"
The result was 1.8. Every measurement would be divided by the scale factor of 1.8 to get the smaller downscale sizes.

The online Hornet kit instructions told me the BT-55 tube was #30383. Not much help, I couldn't find the length in any catalog.
The Centuri kit nose cone was #71070 which looked to be a 4 to 1 ogive shape.

Here my preliminary figures:

Centuri HORNET Kit # 5341
Carded Downscale Information

Original Model is BT-55 based at 19.8” tall
Allow ½” off low end for engine mount extension = 19.3” tall with NC

Original Height 19.8” divided / by 1.8 scale factor =
10.72” tall BT-20 based downscale with the nose cone in place.
Semroc Nose Cone BNC-20G4 is closest profile at 3” tall
10.72” overall downscale length - 3.0” tall NC = Downscale BT-20 body tube length of 7.72” long

The other available measurements when divided by 1.8 -
Down Scale Launch Lug is 2.22” from rear of BT-20 tube
Down Scale 1/8” diam. Lug is approx. 1.15” long
Down Scale Trailing edge of fin is .41” from rear of BT-20 tube.
Down Scale Fin Root Edge is 1.25” long.


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Model Rocket Building: Xarconian Cruiser?


I recently got an Estes Xarconian Cruiser on EBAY.
When Estes introduced it I thought it looked familiar.

The above picture is the Estes Xarconian Cruiser.
The picture below it is my Starship entry from the 1972 Centuri Photo Contest.

I presented the model to Grant Boyd after he gave my family a tour of the Centuri facility.
Later I found out it remained on a display shelf in the Centuri store for years.



The wing and rudder shapes do follow the same lines.
On either side of the rudder are split tubes. On my design the split tubes are each capped with half a nose cone sanded to the body tube contour.
My design has toothpicks on the outside edges of the wings and rudder. Back then many Centuri kits incorporated them.

Did this old contest entry influence the Xarconian Cruiser design 40 years later? Who knows.






I rode the mini-bike a few times and fell off a few times.
It was sold to buy more rocket supplies.


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Model Rocket Building: Honest Goon - Refinish Part 1, Old Decal Removal

Here's a great small field flyer and a favorite Goony-
The HONEST GOON!

You can get the decals and plan set from Excelsior Rocketry HERE
The builder must supply a Baby Bertha kit, a BT70AJ, a TA6070, and a small ring of BT70.

This was an early BAR build, it's been through the wringer.
I liked the design but was never sold on the OIC-URGOONEY and OOPS decals.
The new decal draw will more reflect the look of the old Estes Honest John.
I don't know why I didn't paint the fin areas with the alternating black and white sides. 

Old clear coats are yellowing up. The model was also used to test the application of Future acrylic coats. 
Still very strong and not to terribly banged up. It's worthy of a refinish.


These decals were tough to remove. They've been in place for years.

Scotch tape was pressed down and quickly pulled up.
Some decals came off easily, others - not so much.


Most had to be sanded off with 400 grit sandpaper.

I'm doing a redraw of the decals and will print them off at home.
The Excelsior decals are great quality - I just wanted to draw some changes from the originals.




You can see where the clear coats have "pooled" on the trailing edge of a fin.
There isn't much grain but still could be better. Sanding down the white paint will fill in some of the shallow balsa grain pores.


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Model Rocket Building: Custom PONG Build Part 1, Parts

EDIT: This one is a challenge!
The face card lists this as a Skill Level of 3. The Custom website mentions a Skill Level of 4 but no listed models have that level. This borders on the Master Modeler's Level 4, maybe a level 3 1/2.
For a smaller "T" engine kit this build took a LOT of time. To paint it like the facecard you have to build and fill in subassemblies.
If you are looking for a inexpensive challenge, add this one to your want list! It's an impressive  design.

I bought two of the Custom P.O.N.G. kits on Ebay at a pretty good price.
Shipping was cheap! There was a reason why.
The kits were shipped in a padded envelope, no box! Most all the body tubes were crimped and bent.
Luckily I have extra tubes and cut some new ones to size.

For a 13mm "T" engine model, this one is detailed.
Lots of tubes and some very small BT-5 couplers.

The parts of interest:
A 65 lb. paper shroud (I'll scan and print more on heavier stock)
The pink streamer (maybe a 6" parachute might be better)
The ping pong ball nose cone
8 (yes, eight) 5/50 centering rings
Two yellow BT-50 sized tubes. These look like the thinner BT-50 pre-colored tubes that come on some RTF models.





Three stick on decal sheets.
The model is interesting enough without the decals, but these will really dress it up.


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Model Rocket Building: Quest Raptor Build Part 1, Parts


I'm building a few of the discontinued Quest kits while they are still available from vendors.
The Shrox kits and this great Raptor design are no longer being produced.


The parts were standard Quest fare.

The water slide decal sheet didn't have a protective backing sheet and some of the decal ink was left on the instruction sheet.

Part E (the tank tube under the main body) had some very deep spirals.


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Model Rocket Building: Quest X-30 Aerospace Plane Part 1, Parts



Here's one picked up on Ebay. I'd always thought this would be an interesting build.
From 1994, the Quest X-30 Aerospace Plane, kit # 4001.

It's a Level 4 build and incorporates some different techniques.

 



All the parts-

Two 12" "Tuff-Chute" parachutes.
There are plenty of pre-printed fin coverings and the aeroshroud body.





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Model Rocket Building: FlisKits Triple Threat Build Part 1 Parts
Thanks go out to Ross Mozier, a member and flyer in the local R.O.C.K. section. Russ gave me this kit and 12 MicroMaxx engines! I told him I'd put everything to good use.

Ross also gave out kits to kids and spectators at the recent R.O.C.K. launch.

Ross mentioned that all the parts might not be there, he'll take parts from various kits when he scratch builds. I let him know I had plenty of spare parts, I should be able to put it together.


Originally, the Triple Threat kit had three saucers in one kit bag. These are made for 13mm engines. The A10-0t is the only recommended engine.

This kit was discontinued a few years ago, maybe because Estes didn't make the A10-0t for a while. These instructions were dated 2002, it was production kit #56. The face card says" "Altitudes of only 50 - 75 feet!" Hoo-Boy!

 

I had the printed body pieces for two of the three saucers, the most important for the build.

I bought .025" diameter music wire for the antennas.
A length of 1 3/4" BT-5 was cut.
Two 1" launch lugs were pulled from the spare parts box.


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Model Rocket Building: Centuri Satellite 62SL Build Part 1 Parts

This is one I drew up on the last cruise.
Not much to it,the chorme print decals are what set it apart:
BT-5, 2 1/2" long
BC-505 Nose Cone from Semroc
     equivalent to the Centuri plastic cone used in the kit
3 or 4 dowel fins, your choice, all 1/16"  x  8"
   The picture shows 1/8" dowels, I used 1/16" carbon fiber dowels
   You can use wood dowels, a 1/16" diameter fits the fin notch best.
NOTE: The antennas in the Centuri instruction drawings look to be longer.
   I found out too late the dowels were 8" long! 
   I went by the parts picture and ruler and cut mine to the 4" length shown at www.oldrocketplans.com  
Two 1/8" X 3/8" fin Luglets
13mm engine block (not shown in picture)
Thick Mat Board or Triple thickness cereal box cardboard (for antenna mount triangle fins)

The older 13mm Centuri Mini Engines were 2 1/4" long, this model will use the Estes 13mm engines at 1 3/4" long.
The engine block is glued 1 1/2" inside the rear end of the BT-5 tube.
This will allow the engine to extend 1/4" out the back.

You can use the "simulated chrome" body wrap, shown at the upper right of the instruction sheet.
Or, use the black and white wrap below that and print on colored stock.
24 lb. paper is recommended for the the body wraps and overlay pieces.

The lower half of the available PDF is the decal art to be printed on a clear decal sheet.
You can apply chrome Monokote Trim to the body, then apply the black water slide decals over the Monokote.
This gives the printed chrome look of the original kit.

The PDF is available now - just send a request for the Satellite 62SL PDF to:
oddlrockets@bellsouth.net
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Model Rocket Building: AVI Nike Tomahawk Build Part 1 Scale Factor
This is one I'd wanted to build ever since I received the AVI catalog in 1973 -
The NIKE TOMAHAWK
Check out the AVI catalog here:
http://www.ninfinger.org/rockets/nostalgia/73avicat.html

I don't think many of the kits in the catalog ever made it to the hobby stores.
A few of the AVI engines have been shown on the forums.

This was a kit made up from two older MPC kits, the Tomahawk and the Nike Smoke.
The Tomahawk was 20mm tube based, the Nike Smoke was a 35 mm tube.
Quest sold both the plastic fin cans up until July of this year, I ordered three.
The plastic transition doesn't exist - it'll have to be made from card stock shrouds.

The model is based on the Peter Alway drawings from Rockets of the World, 3rd edition. You can find it on page 161.

Before I show the parts, the adapter will have to be made.
The scale factor (based on the 35mm tube at 1.378" diameter) is 11.93.
To get the scale factor, the diameter of the Nike Booster body (16.44") was divided by the 35mm body tube (1.378") The result was a scale factor of 11.93.
All the dimensions in the Alway drawings were divided by the 11.93 to get the model dimensions. 

On the left side are the real dimensions in inches. On the right are the model dimensions.
The 20mm tube is a bit off. 9.0" (real Tomahawk diameter) divided by 11.93 = .754" model diameter.
The 20mm tube is .787", close enough for sport scale.

The adapter will need two rings 1.5" wide. They are cut from mat board and two will be glued back to back for the wider center piece between the two shrouds.

Before showing all the parts, I'll need to clean up what I have and make the adapter.
This adapter assembly will take up a few posts!

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Model Rocket Building: Scavenger! Build Part 1 Parts
As it turned out, the Quest 50mm tube was a very close fit to the plastic flute nose cone. I ordered some tubing from Quest, but like the nose cone it sat in my spare parts box - until now!

This is going to be a real spare parts build. I'm not buying any new parts, no order will be made.
Everything will come from materials already on hand.

The plastic flute has been shaped into a nose cone.

The engine hook was bent from the flat spring steel ripped from a discarded windshield wiper.
The centering rings were cut from frame mat material. More on that in upcoming posts.
The engine block is a 1/4" length cut from a expended D engine.
The engine mount tube is 5" of BT50H (thick walled BT-50) found in the spare parts box.
I haven't decided on a fin design yet, it'll probably be through the wall construction.
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Model Rocket Building: Centuri Astro 1 Fins

There was some questions raised the YORF forum about the Centuri / Semroc Astro 1 rocket.
At the right is the Semroc Astron, a slight downsize of the Astro 1 and still uses 18mm engines.

Carl from Semroc answered many questions about it's design and history.


The Astro 1 fins were close to the shape of the Estes Alpha. But I had no idea how close they really were.

On the forums, some have wondered if the Centuri design team simply took an Estes Apha kit and turned the fins until they came up with the Astro 1 fin shape.
(If you've ever built an Astro 1, Astron or Astro Jr. you might find yourself double checking the fin placement and it's root edge. You'll be tempted to glue it on like it is on the Estes Alpha.)

On a whim, I called up Lee Piester (Centuri President) and asked him about the Astro 1 fin design.
He said it was never their intent to use an Estes Alpha fin design. He went on to explain that the Astro 1 fins were drawn up independently of the Estes Alpha.
Mr. Piester is currently building some upscale Centuri designs for display in his Phoenix area hobby stores.

The Semroc Astron is fleet favorite and a great value at $10.00 retail.


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Model Rocket Building: Pitsco School Rocket from Ebay Lot
This was one of those Ebay purchases I made a low bid on, but never expected to win.
For just over $20.00 I got ten of these kits, quite a bargain for the BT-50 tubes, nose cones, parachute kits and engine mounts. No instructions, engines or igniters were included.

There won't be a blog build on this simple 3FNC rocket.
I found some of the kit pieces interesting.


Pitsco Education sells their own rocket kits and PVC launchers and controllers. This kit included a 11 1/2" long BT-50. Another Pitsco kit has the student roll their own body tube around a form using gummed tape.

Some kit pieces of interest:
The injection molded nose cone has an internal screw eye lug.
To the right of the nose cone is the smallest screw eye I've ever seen in a rocket kit.
Under the nose cone is the thick, cardstock fin material. The fin pattern is a Big Bertha style. The finished rocket looks like a smaller Big Bertha with a rounded tip ogive nose cone.
The kit includes a printed six-sided parachute (only five tape disks were provided) and kite string shroud lines.
The shock cord is an elastic string, too thin to last any more than a few flights.
Flame resistant tissue paper is included, but doesn't seem to be enough to protect a parachute in the BT-50 sized tube.
[Read More in This Series]

Model Rocket Building: Semroc Baby Orion Build Part 1 Parts

I had built and flown the original, big Centuri Orion years back.
I was interested when Semroc brought back the full size Orion.
I was more interested when I saw this downsized version.

This one flys with 13mm T engines.

Here's the interesting parts:
The "tanks" are BT-3s. There are three tanks and six little nose cones.
The wrap decals are in the middle.
The dowels and popsicle stick will be used to make up all the raised details not on the wraps.
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Model Rocket Building: 260 Space Booster Part 1 Parts

I'll use standard Estes parts from the plans:

From left to right:
Clear fin (body wrap) substitute is a 4' clear fluorescent tube guard
7" BT-60 and Balsa Adapter #TA-5060
7 3/4" BT-50 and Nose Cone #TA-550
4 1/4" BT-20 Engine Mount Tube
12" Parachute, Shroud Lines and Tape Reinforcement rings
Shock Cord and Kevlar
Launch Lug
Clear Fin Material (underneath Parachute)
JT-60C Stage Coupler
Three Adapter Rings #RA-2060
Instructions printed from web address in last post.

Some parts of interest:

I'm using the new all cotton shroud line string found HERE
The nose cone will be formed from a #TA-550 balsa adapter
The fluorescent tube guard diameter is just slightly larger than a standard BT-60 tube.
A homemade parachute cut from a plastic tablecloth sheet.


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Model Rocket Building: ASP Micro Wac Corporal Build Part 1 Parts

This is one of the three MicroMaxx kits I bought in a lot on EBAY.
Here's all the parts:

Like the ASP Micro Jayhawk, there is no balsa in the kit. The nose cone is hardwood and all fin and details are white styrene plastic.

The top half is the Wac Corporal that most are familiar with. This model has a Tiny Tim booster. It is a single stage MMX powered kit. At ejection, the separation point is between the two stages.
Note the clear plastic tube. That simulates the open area between the two stages and gives support to the thin half round supports.
The mylar streamer is optional, the instructions state it'll aid in visibility.

Here's some kit pieces of interest:
The lead shot nose weight is in the middle of a long piece of Kevlar.
The bigger half round piece will be the tunnel.
The very skinny half round piece will be the supports between the stages.
You'll only use half of the brown coupler. It holds the weight high in the upper body, right beneath the nose cone shoulder.
The double stripe in the decals help with the color separation and when placed give the correct spacing of the black bands.


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Model Rocket Building: Estes Saturn V Build Part 1 Parts
Here's all the parts from the latest version of the Estes Saturn V kit, # 2157.



The box is plenty big for what was inside. The length of the box accommodates the long BT-101 tube.

These are some of the more interesting pieces.
The wrap shows the detailing of the vacuform process.
There was an additional decal added with a letter explaining some white background was left off the fin number frames.

You can't see the opened parachutes yet. There is two 24" chutes for the lower body and a 18" parachute for the upper half. All three parachutes are printed in red and white like the original Centuri Apollo parachute pattern.

Time spent on build: 1:00 reading instructions and checking parts
Total time on build so far: 1:00
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Model Rocket Building: Corkscrew 2 Build Backstory


Here's a fun, easy to build design by Bruce Levison.

The CORK SCREW won him first place in the FlisKits Design of the Month Contest in October, 2003.

Here's how Bruce described his entry:

October entry #3, the Cork Screw by Bruce Levison of Ohio.

Attached is my submission for the FlisKit's Design of the Month called the Cork Screw 2. It is a simple asymmetric ring finned design that is roll pitch coupled and flies stable! The model's unique coning flight path suggests a "cork screw "shape hence the name my son Ben gave it. The rocket has flown many times over the years, even at national events such as NARAM where Mark Bundick the president of the NAR and the acting sport range LCO indicated that the model lives up to its name. Sorry, I don't have any flight pictures.

Please link the attached Photo and RockSim version 7 file to the design article.

Links to the instructions and RockSim file can be found on this pageHERE

Thanks,
Bruce S. Levison, NAR #69055

A unique "coning" flight path? I'm in!
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Model Rocket Building: Quest Cobalt Clone Build Part 1 Parts

This may look like a standard build but we will be covering:

  1. Making your own centering rings from card stock and cereal box cardboard
  2. Making a "close" clone from a internet photograph
  3. The Odd'l Rockets XLEH EXtended Length Engine Hooks

I know that most modelers would "clone" a favorite old rocket model that has been out of production (OOP) for many years.

The Cobalt is a new kit. It was first shown in last year's Quest catalog with a scheduled release date of July, 2010. It was released just a few months back.
I have a few extras in this nose cones style (PNC-40) and plenty of the Quest 40mm body tube.
Why not build a new Squatty for the A6-4 schoolyard launches?

Please note, this will be a close, not exact clone of the Cobalt.

Parts needed from Quest:
PNC-40 Nose Cone
T403000 40mm Body Tube 4" needed

I supplied other parts from my stash:
1/8" X 1 1/4" Launch Lug
3/32" Balsa
12" Kevlar
18" Round Elastic Shock Cord
2" Wide Crepe Paper Streamer

Specialized Engine Mount
3" Long ST-7 Engine Mount Tube (Semroc)
TR-7 Thrust Ring (Semroc)
One Odd'l Rockets XLEH Extended Length Engine Hook
Two homemade Centering Rings (ST-7 / 40mm)
The rings in the picture are not the ones used in this build.


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Model Rocket Building: Apogee Heli-Roc Build Part 1 Parts
Apogee HELI-ROC
Kit # 05017


Here's all the parts laid out on the floor. This looks to be a fun, different build.
The last helicopter rocket I built was the Estes Gyroc in the early 1970s.


Here's some parts of interest:

Three Du-Bro hinges
.025" dia. music wire for the hooks
Cast urethane nose cone
Three rubber bands
Red Kevlar thread
In the picture above you can see the self adhesive decal sheets


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Model Rocket Building: Dr. Zooch Saturn 1 SA-5 Build Part 1 Parts

The parts are layed out on the cruise ship carpet.
(I had intended to build this while on the cruise, but didn't bring any balsa filler!)

The parts were all of good quality, typical of the Dr. Zooch kits.





Here's a dry fit of the upper section and the pointy Jupiter nose cone.
In the small bag are the retro rockets cut from the end of toothpicks.

The adapter will take some sanding and filling to get it to the correct flat contour. There's a small "lip" on both sides.
[Read More in This Series]

Model Rocket Building: Freedom 7 Build Part 1

The parts from the new Dr. Zooch kit -
The Mercury Redstone Freedom 7

Dr. Zooch had already had the BT-60 based mercury Redstone kit. I'd built one before, it was a lot like the old version of the Estes Redstone. Not the plastic capsule and tower, but a tower you made out of dowels.

When finished, this model will be 13 3/4" tall.
The tower is a combination of vertical dowels and wire for the diagonal cross members. If you've built the Zooch Saturn 1B kits, you'll be familiar with the construction. The lower end is a lot like the Jupiter C kit.

I did my typical prep with the Dr. Zooch kits. I inventoried the parts and scanned the wrap sheet.
One of the first Zooch kits I built was was the Ares 1. I tried the method of applying white glue to the outside edges of the wrap and rolled it around the body tube. I had wrinkles and the wrap didn't quite match up on the other side. I tried to remove it and it ruined the wrap and body tube. Wes (Dr. Zooch) was nice enough to send out another wrap. So now I scan the wraps so if I need another, I can simply print on up.

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Model Rocket Building: Enerjet 1340 Build Part 1
Parts for the Enerjet 1340. The shorter body tube at the top with the Centuri Rockets sticker will be replaced with the body tube below the nose cone. Everything is here except for the Kevlar, shock cord and streamer.

I received one of the old Centuri M.A.R.S. Project parts bags from JonRocket.com a while back. The MARS Project was and abbreviation for "Merchandising Aid for Rocket Selling". These were sent out to hobby shops for display. They weren't necessarily made for flight, but I know many have been converted.

I'd always admired the old Enerjet 1340 design ever since I was sent the flyers back in the 1970s. That flyer talked about all the applications for the "Sounding" rocket. From pollution sampling, cloud seeding, avalanche control, line laying and signal flares, there wasn't anything this rocket couldn't do.

It was recovered by a 12" parachute or 10' drogue streamer. This version will fly with 24mm Ds, Es and Fs.

The Enerjet 1340 made it's debut back in 1972. It was not pictured in the Enerjet catalog.

You can view the flyer at: http://plans.rocketshoppe.com/enerjet/enj1340/enj1340.htm



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Model Rocket Building: Quest OOP Nike Smoke Build Part 1
I've always liked the Nike Smoke with it's clean, rakish lines. That long nose cone and fluorescent fins really set it off.

The parts available from Quest are very reasonable. The Nike nose cone is $1.25 and the fin can is $3.00. Their metric tubing is thicker than the Estes BT style. I already had some extra 35mm tubing.

I got a parts order from Quest today, only two days after ordering it online. (Oh boy - they sent another FLIC as a Freebie!)

A slight oversight on the Quest side, they sent me two "left side" nose cone halves - an easy mistake. While I could make due with it, the Nike Smoke nose cone had three cover plates. If I were to use these two left sides I would end up with only two plates. This picture doesn't show the Kevlar, parachute and shock cord. The Popsicle stick will be used to make a launch lug standoff. I emailed Nettie, a new nose cone is on the way!

I was surprised to find G. Harry Stine's drawings at: www.oldrocketplans.com/quest/que2007/que2007.htm Just scroll down to the bottom of the instructions for the plans and full size decal scan.

This looks to be a good, inexpensive build and a nearly indestructable flyer!


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